The main reasons why the briquetting machine does not remove the balls include excessive moisture content of the material, insufficient pressure strength of the ball embryo, rough surface of the new ball socket, misalignment of the ball socket, improper gap between the rollers, improper speed of the rollers, improper control of material moisture, improper use of material adhesives, etc. For the problem of the briquetting machine not removing the balls, we have made a detailed summary for you, let's take a look.
1. Inadequate Material Moisture Content
Problem: If the raw material's moisture content is either too high or too low, it can affect the briquette formation and removal.
Cause: High moisture makes the material too sticky, causing it to adhere to the rollers, while low moisture may lead to insufficient binding, causing the briquettes to crumble.
Solution: Adjust the moisture content to the optimal level recommended for the specific material being used.
2. Worn or Damaged Rollers
Problem: The rollers in a briquetting machine compress the material into briquettes. If they are worn out or damaged, the material may not compress correctly, leading to poor briquette formation.
Cause: Over time, the constant pressure and abrasion can wear down the rollers or create grooves and pits on their surface.
Solution: Regularly inspect and maintain the rollers. Replace or refurbish them if they show significant wear or damage.
3. Improper Roller Alignment
Problem: Misalignment of the rollers can cause uneven pressure distribution, leading to incomplete or poor briquette formation.
Cause: Misalignment can occur due to improper installation, mechanical issues, or wear and tear over time.
Solution: Check and realign the rollers according to the machine's specifications. Regular maintenance is key to preventing this issue.
4. Inadequate or Excessive Feeding
Problem: The feeding mechanism controls the amount of material entering the machine. Inadequate feeding can lead to underfilled briquettes, while excessive feeding can cause material overflow and jamming.
Cause: Incorrect settings, blockages in the feeding system, or inconsistent material flow can cause feeding issues.
Solution: Adjust the feeding mechanism to ensure a consistent and appropriate material supply. Clear any blockages and ensure smooth material flow.
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